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Die Casting

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SOMI Capability

SOMI Die Casting Capability

At SOMI Company, we specialize in high-quality metal die casting, offering a diverse range of services including zinc alloy and aluminum alloy die casting. Our advanced manufacturing processes ensure that we meet the unique requirements of various industries, delivering precision-engineered components tailored to your specifications.

Zinc Alloy Die Casting

Zinc alloy die-casting is a manufacturing process that involves the injection of molten zinc alloy into a steel mold, or die, to create precise and complex parts. This technique is renowned for its ability to produce high-quality components with excellent dimensional accuracy, smooth surfaces, and fine details.

Aluminum Alloy Die Casting

Aluminum alloy die-casting is a manufacturing process that involves injecting molten aluminum into a metal mold, or die, to create high-precision components. This technique is widely used in various industries due to its ability to produce intricate shapes with excellent surface finish and dimensional accuracy.

CNC Machining

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Precision CNC Machining Oxidation

Precision CNC Table Panel

Aluminum Parts Sandblasted And Oxidized CNC Workpieces

Stainless Steel Parts

SOMI Die Casting

Die Casting Materials

SOMI's metal die casting service materials mainly include Zinc alloy and Aluminum alloy.

Metal

Aluminum
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050
Brass
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050
Stainless steel
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050
Copper
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050
Mild Steel
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050
Beryllium bronze
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050
Alloy steel
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050
Titanium
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050
Tool steel
Aluminum has a good strength-to-weight ratio, high thermal and electrical conductivity, low density and natural corrosion resistance. It is a highly malleable metal, making it easy to machining, can be anodized.
Type:1050,1060,2011,2024,5052,5051, 6061, 6063, 7075,7050

Plastic

ABS
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
PVC
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
POM
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
Polypropylene(PP)
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
Nylon
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
PET
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
PTFE(Teflon)
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
FR-4
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
Polycarbonate(PC)
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
PMMA
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
Polyethylene(PE)
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.
PEEK
It is a thermoplastic polymer material with high strength, good toughness, corrosion resistance, high temperature resistance.

Die Casting

Die Casting surface finishes

SOMI offers a diverse range of surface finishes, each tailored to meet the specific needs of your projects. Here’s a closer look at some of the options.

Metals
Plastics

As-machined
The standard finish of our parts, the "machined" finish, has a surface roughness of 3.2 μm (126 μin), which removes sharp edges and cleanly removes burrs from the part.
Machining Texture:There are slight scratches on the visible surface.
Smooth machining
A finishing CNC machining operation can be applied to the part to reduce its surface roughness. The standard smoothing surface roughness is Ra 1.6 μm (64 μin). Light surface scratches are visible.
Machining Texture:Visible, light surface scratches.
Fine machining
Refers to the process of precision treatment of raw materials or semi-finished products. The standard smoothing surface roughness is Ra 0.8 μm (32 μin).
Machining Texture:Slightly visible.
Bead blasting
Bead blasting refers to the use of round spherical media that, when impacted against the surface of a part, will leave a more uniform finish caused by the sphere “dimpling” the surface.
Machining Texture:Frosted grain.
Brushing
Brushing is a surface treatment process that uses abrasive belts to draw traces on the surface of a material, usually for aesthetic purposes.
Polishing
From Ra 0.8 to Ra0.1, the polishing process uses abrasive materials to rub the surface of the part, making the surface of the part more shiny, depending on your requirements.
Machining Texture:Smooth, glossy finish
Anodizing
Aluminum and its alloy in the corresponding electrolyte and specific process conditions, due to the action of external current, the process of forming an oxide film on the aluminum product.
Machining Texture:Smooth, matte finish.
Electroplating
Electroplated coating preserves the surface of parts and resists rusts and other defects from causing decay by applying electric currents to reduce metal cations.
Machining Texture:Smooth, glossy finish.
Electroless nickel plating
Electroless nickel plating is a process that deposits an alloy of nickel-phosphorus onto the surface of a metal. This process is chemical only, so does not involve the use of electricity.
Machining Texture:Reduced but visible.
Black oxide
Black oxide is a conversion coating similar to Alodine that is used for steel and stainless steel. It is used mainly for appearance and for mild corrosion resistance..
Machining Texture:Smooth, matte.
Powder coating
Using corona discharge, we make the powder coating adsorbed to the part, creating a more wear-resistant layer with a typical thickness ranging from 50 μm up to 150 μm.
Machining Texture:Glossy.
Chromate conversion coating
Chromate conversion coating is a type of conversion coating, used on aluminum as a corrosion inhibitor, as a primer for paint due to increased adherence or to preserve electrical conductivity.
Machining Texture:Visible.
Electrophoresis
In the solution under the action of direct current electric field, the charged resin moves to the opposite electrode phenomenon. Strong corrosion resistance, can be on different colors.
Machining Texture:Visible.
As-machined
The standard finish of our parts, the "machined" finish, has a surface roughness of 3.2 μm (126 μin), which removes sharp edges and cleanly removes burrs from the part.
Machining Texture:There are slight scratches on the visible surface.
Smooth machining
A finishing CNC machining operation can be applied to the part to reduce its surface roughness. The standard smoothing surface roughness is Ra 1.6 μm (64 μin). Light surface scratches are visible.
Machining Texture:Visible, light surface scratches.
Fine machining
Refers to the process of precision treatment of raw materials or semi-finished products. The standard smoothing surface roughness is Ra 0.8 μm (32 μin).
Machining Texture:Slightly visible.
Bead blasting
Bead blasting refers to the use of round spherical media that, when impacted against the surface of a part, will leave a more uniform finish caused by the sphere “dimpling” the surface.
Machining Texture:Frosted grain.
Brushing
Brushing is a surface treatment process that uses abrasive belts to draw traces on the surface of a material, usually for aesthetic purposes.
Polishing
From Ra 0.8 to Ra0.1, the polishing process uses abrasive materials to rub the surface of the part, making the surface of the part more shiny, depending on your requirements.
Machining Texture:Smooth, glossy finish
Anodizing
Aluminum and its alloy in the corresponding electrolyte and specific process conditions, due to the action of external current, the process of forming an oxide film on the aluminum product.
Machining Texture:Smooth, matte finish.
Electroplating
Electroplated coating preserves the surface of parts and resists rusts and other defects from causing decay by applying electric currents to reduce metal cations.
Machining Texture:Smooth, glossy finish.
Electroless nickel plating
Electroless nickel plating is a process that deposits an alloy of nickel-phosphorus onto the surface of a metal. This process is chemical only, so does not involve the use of electricity.
Machining Texture:Reduced but visible.
Black oxide
Black oxide is a conversion coating similar to Alodine that is used for steel and stainless steel. It is used mainly for appearance and for mild corrosion resistance..
Machining Texture:Smooth, matte.
Powder coating
Using corona discharge, we make the powder coating adsorbed to the part, creating a more wear-resistant layer with a typical thickness ranging from 50 μm up to 150 μm.
Machining Texture:Glossy.
Chromate conversion coating
Chromate conversion coating is a type of conversion coating, used on aluminum as a corrosion inhibitor, as a primer for paint due to increased adherence or to preserve electrical conductivity.
Machining Texture:Visible.
Electrophoresis
In the solution under the action of direct current electric field, the charged resin moves to the opposite electrode phenomenon. Strong corrosion resistance, can be on different colors.
Machining Texture:Visible.

Industry

Application Areas of Die Casting

Our facilities are equipped with the latest in high-precision Die Casting equipment, capable of executing complex designs with exacting tolerances. From prototyping to full-scale production, It's comprehensive machining capabilities cater to a diverse range of industries, including aerospace, automotive, medical, and more.